| Availability: | |
|---|---|
| Quantity: | |
XLR
WUYE Machinery
Customizable
Customizable
12 months
Customized
Others
|
Product Description
As a leading manufacturer and supplier of advanced dehydration equipment, we present the Industrial spiral Dryer Machine for Vegetables and Fruit Projects. Engineered for high-capacity production facilities, this system redefines spatial efficiency and thermal consistency for large-scale operations.
Utilizes a multi-layer spiral architecture for maximum floor space utilization.
Features an extended 500-meter mesh belt for thorough, continuous dehydration.
Delivers versatile processing capabilities for fruits, vegetables, mushrooms, and premium seafood.
Incorporates an external heating system to ensure rapid, safe, and hygienic maintenance.
The Industrial spiral Dryer Machine for Vegetables and Fruit Projects is a masterclass in modern thermal engineering, meticulously designed to transform raw harvests into premium dehydrated commodities. When observing this robust stainless steel structure in operation, one immediately notices the quiet, rhythmic hum of its precision-engineered drive system, a true testament to its seamless mechanical integration. The machine draws upon the proven aerodynamics of spiral quick-freezers, translating that continuous, multi-tiered airflow into a gentle yet highly effective drying environment. As the warm, moisture-wicking air circulates through the precisely spaced tiers, it envelops every slice of ginger, every mushroom, and every prawn, ensuring an even extraction of moisture without compromising the delicate cellular integrity of the materials.
Facility operators will appreciate the tactile solidity of the food-grade mesh belt as it glides effortlessly through the expansive dehydration chamber. The sheer scale of the 500-meter continuous pathway guarantees that materials are exposed to exact climatic conditions for over four hours, locking in vibrant colors, robust aromas, and essential nutrients. This is not merely a piece of processing equipment; it is a comprehensive moisture management solution. By maintaining strict control over the thermal environment, it elevates the visual appeal, texture, and shelf life of your finished inventory, ultimately driving greater market value and operational profitability for your agricultural and marine processing lines.
The spiral-type dryer can process products such as mushrooms, shiitake mushrooms, silver ear fungus, medicinal materials, ginger, prawns and sea cucumbers.
|
Design highlights
Keep the product as it is
Compact structure
Reasonable design
1. Compact structure and small floor space
It adopts a multi-layer spiral structure and occupies less than half of the floor space compared with ordinary belt dryers.
2. The mesh belt is long, ensuring sufficient drying time
The length of the spiral mesh belt can reach 500 meters, and the single drying cycle can last for more than 4 hours.
3. The design is reasonable and the operation is safe and reliable
The spiral structure draws on the principle of the spiral quick-freezing machine and has undergone years of experience summary and absorbed foreign technology. It is protected by both mechanical and electrical systems, ensuring reliable operation.
4. It is easy to operate and convenient to maintain
This equipment does not require special operation skills and can be operated after simple training. The heating part is installed on the outside of the drying box for convenient maintenance.
|
Applicable
Fruits
Vegetables
Case
Case
|Technical parameters
| Model | XLR-100 | XLR-200 | XLR-300 |
| Size(m) | 16*7.5*4.5 | 18*8*4.8 | 20*9*4.8 |
| Drying area | 110 | 190 | 288 |
| Steam(T/H) | 0.4-1 | 0.5-1.4 | 0.8-1.8 |
| Power(KW) | 40 | 51 | 67 |
| Drying tep | 10-120 | 10-120 | 10-120 |
| Drying time | 1-5 | 1.4-7 | 2-10 |


Maximizing the revenue generated per square meter of your facility is a critical operational metric for any large-scale enterprise. Traditional linear drying belts consume vast stretches of valuable floor space, severely limiting your ability to expand other processing lines or add packaging stations. This equipment brilliantly solves that spatial dilemma through intelligent vertical integration, allowing you to achieve massive production volumes within a highly restricted footprint.
Vertical Footprint Reduction: The multi-layer spiral structure compresses a massive drying surface area into a highly concentrated footprint, impressively occupying less than 50% of the space required by conventional linear belt dryers.
Volumetric Efficiency: By stacking the mesh belts vertically, the system leverages the unused height of your facility, freeing up critical ground-level space for secondary processing, sorting, or logistics operations.
Streamlined Integration: The tightly engineered, compact nature of the spiral design allows it to be easily retrofitted into existing production layouts without requiring expensive, time-consuming facility expansions or modifications.
Achieving consistent dehydration at an industrial scale requires precise, unwavering control over airflow dynamics and material dwell time. This machine absorbs advanced foreign thermal technologies, adapting the continuous flow principles of spiral quick-freezers into a highly efficient dehydration matrix. The result is a continuous, uninterrupted processing flow that significantly lowers energy expenditure per kilogram of output while ensuring every product reaches its exact target moisture content.
Massive Surface Area: The internal stainless steel mesh belt extends up to an incredible 500 meters, providing an unparalleled surface area for continuous moisture evaporation.
Prolonged Dwell Time: A single, continuous drying cycle lasts over four hours, allowing for a slow, gentle extraction of internal moisture rather than aggressive, damaging surface baking.
Optimized Air Circulation: Strategic internal baffling and advanced fan placement ensure that heated air penetrates every layer of the spiral evenly, completely eliminating cold spots and ensuring uniform dehydration from the top tier down to the bottom.
Unplanned downtime is one of the most significant hidden costs in large-scale manufacturing. This dryer is built with a proactive, defense-in-depth approach to both operational safety and preventative maintenance, ensuring your production schedules remain strictly uninterrupted and your facility personnel remain completely secure during all phases of operation.
Dual-Layered Security: The system is fortified with comprehensive mechanical and electrical protection protocols, automatically halting operations and alerting technicians if abnormal torque, tension, or thermal fluctuations are detected.
Externalized Thermal Components: The primary heating system is strategically installed on the outside of the drying box. This brilliant design allows technicians to perform calibrations, repairs, or part replacements without ever needing to enter the sterile drying chamber.
Unhindered Access: Wide inspection doors and a logical, spacious component layout mean that daily cleaning, lubrication, and routine mechanical checks can be completed in a fraction of the time compared to tightly enclosed, linear systems.
Compliance with strict international food safety regulations is absolutely non-negotiable for premier global suppliers. Every square inch of this machine that interacts with your product or the internal processing environment is constructed to meet and exceed the most rigorous sanitary standards, ensuring your output is always safe for global consumption.
Premium Metallurgy: The entire structural framework, internal supports, and the massive 500-meter mesh belt are fabricated entirely from high-grade, food-safe 304 stainless steel, offering exceptional resistance to organic acids and saline environments.
Sanitary Washdown Design: The smooth metal surfaces, continuous sanitary welds, and the deliberate elimination of dead corners ensure that the machine can be thoroughly washed down, preventing microbial buildup and cross-contamination between different product batches.
Global Compliance Ready: The hygienic construction principles align perfectly with international food safety frameworks, providing absolute peace of mind during rigorous facility audits and third-party quality assurance inspections.
Selecting the right manufacturing partner for heavy industrial equipment is just as critical as the machinery itself. We provide more than just expertly welded metal and high-torque motors; we deliver comprehensive, end-to-end processing solutions backed by decades of engineering expertise and a profound understanding of high-volume production demands.
Proven Engineering Pedigree: Our structural designs are born from years of empirical data collection and the continuous refinement of thermal dynamics, resulting in machinery that performs flawlessly under relentless, 24/7 industrial conditions.
End-to-End Support: From the initial facility layout consultation to post-installation optimization and operator training, our technical teams provide unwavering support to ensure your equipment achieves maximum yield.
Customized Configurations: We deeply understand that no two facilities are identical. We offer tailored voltage modifications, custom heat source integrations, and structural adjustments to seamlessly integrate our technology into your unique operational ecosystem.
To assist facility managers and procurement teams in their technical evaluation, we have compiled answers to the most frequent inquiries regarding the operational capabilities of our spiral drying system.
Q1: How does the external heating system impact the overall thermal efficiency of the drying process?
A1: By isolating the heating source externally, we completely eliminate the risk of combustion by-products or maintenance debris contaminating the food zone. The heated air is ducted into the chamber with precise volumetric control, maintaining exceptionally high thermal efficiency while ensuring absolute product purity and vastly simplifying maintenance access.
Q2: Can the spiral belt speed be adjusted to accommodate materials with different initial moisture contents?
A2: Yes, the primary drive system features advanced variable frequency control. Facility managers can precisely calibrate the belt speed, altering the dwell time within the 500-meter pathway to perfectly match the specific dehydration curve of different fruits, vegetables, or dense marine products.
Q3: What specific measures are in place to prevent the mesh belt from jamming or derailing during a continuous 4-hour cycle?
A3: The system utilizes a sophisticated dynamic tensioning mechanism combined with mechanical limit switches and electrical torque monitors. If the belt experiences abnormal resistance or shifting, the dual protection system instantly engages, halting the drive to prevent structural damage and ensuring safe, reliable operation.
Q4: Is the 304 stainless steel construction sufficient for processing highly saline products like sea cucumbers?
A4: Absolutely. Food-grade 304 stainless steel provides excellent, long-lasting corrosion resistance against the natural salts, moisture, and organic acids found in marine products and certain fruits, ensuring the longevity of both the mesh belt and the internal structural supports.
Q5: How does the vertical footprint of this machine translate to actual floor space savings in a real-world facility?
A5: A standard linear belt dryer requiring 500 meters of travel would demand an enormous, elongated facility building. By intelligently coiling this 500-meter path into a multi-tier vertical stack, the equipment occupies less than 50% of the square footage of a linear equivalent, freeing up premium floor space for other critical operations like sorting or packaging.
Q6: Does the equipment require specialized exhaust systems to handle the extracted moisture?
A6: The machine is equipped with integrated, high-efficiency moisture exhaust fans designed to rapidly expel humid air from the top of the chamber. While it handles its own internal exhaust efficiently, we work with your facility engineers to ensure this expelled moisture is properly routed out of your building according to your specific HVAC setup.