Views: 0 Author: Site Editor Publish Time: 2026-05-18 Origin: Site
Challenges: Small particle size and large specific surface area lead to easy stacking during feeding. Uneven airflow causes partial freezing delay, and surface moisture forms ice crystals that make particles stick together.
Consequences: Frozen products clump firmly after thawing and cannot be separated, downgrading product grade and sales price.
Challenges: Materials contain sugar, starch or seasoning liquid, turning sticky in pre-cooling stage and easily adhering to each other and caking on conveyor belts.
Consequences: Damaged individual shape, blocked belt gaps, more frequent cleaning and reduced production efficiency.
Challenges: Irregular shape and soft texture are prone to damage by traditional mechanical feeding and deformation during freezing.
Consequences: Poor appearance fails to meet specifications for export and high-end catering markets.
We provide full-process customized design covering pre-feeding treatment to frozen discharge, instead of adopting one-size-fits-all freezing equipment.
Vibration frequency, amplitude and chute inclination are adjustable per particle size and viscosity to form even single-layer material distribution before freezing and avoid stacking.
Anti-stick coatings (Teflon or food-grade silica gel) and low-temperature pre-cooling zones are equipped for viscous materials to harden surfaces rapidly and reduce adhesion.
Stainless steel mesh belt: Ideal for small granular materials with excellent air permeability
Modular plastic chain belt: Suitable for viscous materials, easy to clean
Teflon mesh belt: Perfect for highly adhesive batter-coated products
Static pressure suspension conveyor: Custom-designed for ultra-soft materials to avoid mechanical extrusion damage
Case A: Southeast Asian Frozen Shrimp Processing Plant
Individual separation rate of shrimps exceeds 99%; finished products can be packed by single piece directly, boosting sales price by 18%.
Case B: Domestic Quick-Frozen Prepared Food Enterprise (Viscous Chicken Skewers)
Fully automatic discharging realized; online processing time cut by 40%, saving over 300,000 RMB in annual labor costs.
Customer Demands | Values Brought by Customized Solutions |
Various particles (1mm~50mm) | Optimized spreading & airspeed design for uniform individual freezing |
Viscous, slippery & batter-coated materials | Anti-stick coating + intelligent hardening program to eliminate caking completely |
Soft & fragile materials | Low-impact airflow + static pressure conveying, shape integrity rate over 98% |
Q1: Can viscous materials be totally non-sticky?
A: Over 98% individual separation rate can be achieved with proper feeding thickness and matched customized airflow & conveyor belts. For ultra-high viscosity materials such as high-sugar preserved fruits and thick-sauce coated products, additional pre-cooling hardening section or surface light powder treatment is highly effective.
Q2: What is the production cycle of customized equipment?
A: 30-40 days for standard models; 45-60 days for non-standard customized equipment based on output, workshop size and material properties. Expedited order arrangement is available for urgent delivery.
Q3: Can the equipment process multiple products alternately?
A: Yes. Our PLC control system stores multiple process formulas. Product switching only needs one-click parameter calling and adjustment of spreader and airflow speed, finished within 5-10 minutes.
Q4: Do you provide overseas installation and after-sales service?
A: Yes. We offer remote guidance, on-site installation & commissioning and operational training services.
In the IQF industry, universal freezing machines only fit 60% of common materials, while the remaining 40% high-value and high-difficulty orders are the core profit source for food enterprises. We firmly believe every material deserves exclusive freezing technology, and we deliver professional end-to-end customized IQF solutions.
If you are troubled by uneven granules, viscous material caking and soft product damage, or planning to launch new frozen food products, feel free to contact our technical team.
We provide:
Non-standard design per production capacity and workshop layout
Global installation service & remote operation maintenance support
Grace
Whatsapp/Phone +86 189 8956 1738
