| Quantity: | |
|---|---|
The 24-Hour Cycle Plate Freezer is specifically designed for commercial meat processing, enabling continuous freezing of bulk meat products such as beef cuts, poultry carcasses, and pork loins. Its hydraulically operated stainless steel plates apply uniform pressure to meat blocks, ensuring rapid heat transfer and minimizing ice crystal formation—critical for preserving muscle texture and juiciness. This equipment is widely used in abattoirs, meat packing plants, and distribution centers, supporting seamless integration into post-slaughter processing lines.
12 months
Customized
R404
Continuous Operation: With a processing capacity of 3,600 kg/h, it maintains consistent output during 24/7 operations, with a mean time between failures (MTBF) of 1,200 hours to minimize production interruptions.
High Pressure Freezing: Plates exert adjustable pressure (0.05–0.1 MPa) to maximize contact with meat surfaces, reducing freezing time by 30% compared to air-blast freezers and lowering microbial growth risks.
Hygienic Design: Welded stainless steel plates (316-grade for corrosion resistance) and sloped drainage channels prevent liquid pooling, meeting HACCP and USDA FSIS requirements for meat processing facilities.
Versatile Applications: Accommodates both large blocks (up to 100kg) and portioned products (e.g., 5kg steak packs), with adjustable plate spacing (5–20cm) to handle varying product thicknesses.
Energy Saving: An integrated heat recovery system captures waste heat from the refrigeration cycle, reducing overall energy consumption by 15% and lowering facility heating costs.
Plate Configuration: Available with 8, 12, or 16 plates (each 1.2m x 0.8m), with hydraulic lifting systems that operate at 0.5m/min for smooth loading/unloading.
Temperature Range: Achieves core temperatures as low as -25°C within 90 minutes for 5cm-thick meat blocks, with temperature uniformity of ±1°C across all plates.
Vacuum System: Optional vacuum chamber (operating at -0.09MPa) removes air pockets between meat pieces, enhancing heat transfer efficiency and reducing freezer burn by 40%.
Control System: A 10-inch touchscreen interface displays real-time pressure, temperature, and cycle time data, with USB ports for exporting logs to comply with regulatory audits.
Dimensions: Compact footprint (1,960 x 1,450 x 1,850 mm) allows installation in existing meat processing lines, with forklift-accessible base rails for easy positioning.
Our 24-Hour Cycle Plate Freezer is trusted by leading meat processors for its reliability and compliance with global standards, including CE PED 2014/68/EU certification for pressure equipment. We provide on-site commissioning within 48 hours of delivery, including operator training on hygiene protocols and troubleshooting. Customization options include plate coating with food-grade Teflon for sticky products (e.g., marinated meats) and integration with meat grading systems. With a warranty on hydraulic components and a 24/7 service hotline, we ensure 99% operational uptime. Clients in the EU and North America have reported a 25% reduction in meat spoilage rates and a 12% increase in shelf life after adopting our plate freezers.
