| Quantity: | |
|---|---|
12 months
Customized
R404
This equipment excels in freezing a diverse range of food products, including ready-to-eat meals, frozen pizzas, bakery items (such as croissants and danishes), and convenience foods like spring rolls and nuggets. By facilitating rapid heat extraction through a controlled refrigeration cycle, it ensures uniform freezing across the entire batch, preventing ice crystal formation that can compromise texture and taste.
Space-Saving Design: The spiral configuration reduces floor space requirements by up to 40% compared to linear freezers, making it ideal for high-output facilities with limited operational area.
Uniform Freezing: Advanced airflow management, including strategically placed evaporators and variable-speed fans, ensures consistent temperature distribution (-30°C to -40°C) across all product layers, eliminating hot spots.
High Throughput: Capable of processing up to 10 tons per hour, it supports uninterrupted 24/7 operations, aligning with the demands of large-scale food manufacturers and co-packers.
Gentle Handling: The food-grade conveyor belt, made from FDA-approved materials, operates at adjustable speeds (0.5–3 m/min) to protect delicate items like cream-filled pastries and fresh fruits from deformation or breakage.
Easy Maintenance: Modular components, including removable conveyor belts and accessible refrigeration coils, simplify cleaning and reduce downtime—critical for meeting strict hygiene protocols in food processing.
Construction: Crafted from 304-grade stainless steel, the freezer’s frame and contact surfaces resist corrosion and bacterial growth, complying with FDA, EU 10/2011, and GB 4806.9 standards for food contact materials.
Temperature Control: A precision PLC system with a user-friendly HMI allows operators to adjust freezing times (10–60 minutes) and temperatures, with real-time data logging for quality control audits.
Energy Efficiency: Optimized refrigeration cycles, combined with high-density polyurethane insulation (50mm thickness), reduce energy consumption by 20% compared to conventional spiral freezers, lowering long-term operational costs.
Dimensions: Available in standard widths of 1.2m, 1.5m, and 1.8m, with customizable belt lengths (10–50m) to integrate seamlessly into existing production lines.
Safety Features: Equipped with emergency stop buttons at 2-meter intervals, thermal overload protection for motors, and an automated defrost system that activates during low-production periods to prevent frost buildup.
Our High Capacity Spiral Freezer integrates cutting-edge refrigeration technology with decades of industry expertise. Each unit undergoes 500 hours of operational testing before delivery, ensuring compliance with ISO 9001 and BRC Global Standards. We offer tailored engineering solutions, including custom conveyor layouts for irregularly shaped products and compatibility with automated loading/unloading systems. Our commitment to sustainability is reflected in energy-efficient designs that reduce carbon emissions by 15% annually.
