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Corn Kernel IQF Processing Line


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For medium and large-scale food processors handling seasonal corn harvests, efficiency and quality preservation are critical. The Corn Kernel IQF Line is a comprehensive, turnkey solution that transforms raw corn on the cob into premium, free-flowing frozen kernels. Our integrated line seamlessly combines robust husking and efficient cutting with state-of-the-art IQF freezing technology. It is engineered for non-stop, high-capacity operation to capture peak freshness, locking in the natural sugars, vibrant color, and crisp texture of corn directly from the field. This solution maximizes your processing window and delivers a consistent, high-value product that meets global market standards.

Brand:
WUYE Machinery
Capacity:
Customizable
Application:
Fish, meat and fruits.
Temperature Control:
-40℃ to 0℃
Warranty:
12 months
Voltage:
Customized
Refrigerant:
R404, R507, Others

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Product Description

Corn Kernel IQF Processing Line

Compact structure

SUS304 stainless for food

Low noise operation

Easy to operate

Factory direct sales

Applicable to: Corn.

True IQF Quality, 100% Free-Flowing
Advanced IQF freezing technology ensures each kernel is individually and rapidly frozen, preventing clumping and ice bridging. The final product is perfectly separated, free-flowing, and easy to pour, meeting the highest standards for retail and food service.
Complete Integrated Line, From Husking to Freezing
A single, automated flow from corn receiving, husking, silking, washing, cutting, blanching (optional), dewatering, to IQF freezing. Eliminates manual handling bottlenecks, ensures hygiene, and optimizes overall process efficiency and yield.
Rapid Deep-Freezing, Locks in Sweetness & Color
Ultra-fast freezing in -30°C or below environment rapidly halts enzymatic activity, preserving the corn’s natural sweetness, preventing starch conversion, and locking in the bright yellow color for superior visual appeal.
High-Capacity Continuous Processing
Engineered for operation to handle large volumes during harvest season. Continuous material flow from start to finish maximizes throughput, reduces labor costs, and ensures consistent product quality across batches.
Gentle Yet Efficient Kernel Cutting
Equipped with precision cutting machines designed to cleanly separate kernels from the cob with minimal damage and kernel mutilation, maximizing whole kernel yield and product value.

Typical Line Configuration (Modular & Customizable)

Target Product: Sweet Corn Kernels for IQF Freezing.
Process Stages: 1. Receiving & Feeding → 2. Automatic Husking & Silking → 3. Inspection & Trimming → 4. Washing → 5. Precision Kernel Cutting → 6. Blanching & Cooling (Optional) → 7. Dewatering & Drying → 8. IQF Freezing → 9. Screening & Metal Detection → 10. Weighing/Packaging Feed.
IQF Freezer Type: Mechanical Fluidized Freezer.
Freezing Temperature: -30°C (in freezing zone).
Final Product Temperature: ≤ -18°C.
Capacity Range: Custom-designed from 0.5 Ton/hour to 10 Tons/hour of raw corn cobs (kernel yield varies).
Cutting Machine: Adjustable, high-recovery corn cutters.
Control System: Centralized PLC with graphical HMI for full-line monitoring and control.
Construction Material: Food-grade stainless steel (304) at all product contact points.

After the corn is harvested, the corn cobs are put into peelers.Corn into the production line, waste centralized transportation and disposal.

Name：Corn cob peeler

Origin：Shangyu city,Zhejiang province,China

Function：Remove the skin from the corn cob

Application：Corn cob

The corn cobs are threshed, the corn kernels are transported to the production line, and the waste corn cobs are transported to the designated place.

Name：Corn thresher

Origin：Shangyu city,Zhejiang province,China

Function：Threshing corn cobs

Application：Corn cob

Winnowing Separator

Drum washer

Drum remover

Name：Blanching machine

Origin：Shangyu city,Zhejiang province,China

Function：Blanching the corn kernels

Application：Corn kernels

Name：Pre-cooler

Origin：Shangyu city,Zhejiang province,China

Function：Pre-cooling food

Application：Fruits,vagetables,meat and seafood.

Name：Vibration drain machine

Origin：Shangyu city,Zhejiang province,China

Function：Draining the corn kernels

Application：Fruits,vagetables,meat and seafood.

High-quality IQF products

This series of quick-freezing device is the best equipment to realize the fluidized monomer freezing of fruit and vegetable food and some seafood. Frozen products move in the rusty steel mesh belt, with the increase of airflow speed, the food layer begins to loosen; When the wind pressure reaches a certain value, the food particles no longer remain static, some particles suspended upward, resulting in bed expansion, voidage increases, that is, the formation of a fluidized bed; In this fluidized bed, the food in suspension state is blown by strong cold wind from bottom to top. All sides of the frozen food are surrounded by cold wind to realize rapid freezing of the frozen food and form monomer. The frozen food to be frozen quickly passes three stages of cooling, surface freezing and deep freezing, so as to obtain the highest quality frozen food.

Insul Ation System

The hea-insulating slorage booty is made olstairless stool polyurthane sandwich pani,and The intemal polyurethane的fled and toamedby morted hgnpesor toaringmachine under high pressure.

Evaporator

Using aluminum tube aluminum complete sheet, unique variable sheet distance design, extended the time between the frost.

Electric control box

You can take speed through the network, control the production time and display the speed and temperature in the library.

Tunnel freezer

Refrigeration unit

Condenser

Our company one-stop set of quick-frozen solutions, using domestic and foreign advanced refrigeration design concept multiple parallel units, no barrel no pump technology, through the PLC in the program automatic energy adjustment to match the ever-changing cooling cooling that the refrigeration system maintain the best efficiency, to achieve energy saving, reduce operating costs.

1. Multiple units are connected in parallel and multi-level energy regulation is used to achieve timely and reasonable matching according to the actual refrigeration capacity required for production, which saves more than 30% energy compared with a single unit.

2.It can match multiple evaporators to achieve one machine suitable for different evaporation temperatures, making the refrigeration system run in the most energy-saving working state.

3. Adopt high-quality compressors and accessories from home and abroad, with reliable performance, stable operation and long service life.

4. Simple design, the refrigeration main unit, accessories and controls are concentrated in one body, which fully saves the machine room space and is extremely convenient for operation and maintenance.

5. The use of fault separation technology can ensure that when some machines fail, other machines can still operate normally, ensuring normal and continuous production for customers.

STC series evaporative condensers are the latest type of evaporative condensers developed by our company by absorbing the latest technologies and manufacturing processes at home and abroad. They are one of many types of condensers and are widely used due to their energy and water saving, high efficiency and low operating cost.

When the equipment is running, the refrigerant in the coil is reversely exchanged by the cooling water from top to bottom and the natural air from bottom to top, and the heat is taken away from the air; the water passing through the coil flows into the packing layer and then flows into the water pan after being cooled. The small water droplets passing through the top layer are collected by the water collector, thus reducing the water escape rate.

Large-Scale Food Factories:
Bulk produce standardized quick-frozen corn grains for fast food and prepared meal enterprises
Export Enterprises:
Meet international food quality standards, expanding European, American and Southeast Asian markets
Catering Chains:
Provide consistent-quality corn grain raw materials for standardized dishes