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WUYE Machinery
Customizable
Fish, meat and fruits.
-40℃ to 0℃
12 months
Customized
R404, R507, Others
Jiesheng Machinery provides turnkey solutions for corn processing with fully automated production lines. The systems support production of quick-frozen corn kernels, corn cobs, canned corn, and vacuum-sealed corn products, covering both frozen and preserved corn processing demands. Each line offers customizable capacity up to 6T per hour, and can be engineered to fit specific factory layouts and production arrangements. From conceptual design to on-site installation, the tailored solutions optimize space utilization and operational efficiency for global food manufacturers. The integrated line covers all stages from raw material pretreatment to final freezing or canning, catering to the needs of commercial food processing operations and industrial manufacturing clients. It is suitable for both new factory construction and existing production line upgrading, helping clients streamline production workflows and reduce manual input.
After harvesting, corn cobs are first fed into corn cob peelers to remove outer skins, with waste materials transported and disposed of in a centralized manner. Peeled corn cobs then go through corn threshers to separate kernels; extracted corn kernels are conveyed to downstream processes, while waste cobs are delivered to designated collection areas. Both peelers and threshers are manufactured in Shangyu city, Zhejiang province, China, built for continuous and high-volume corn processing. This stage also includes a winnowing separator, drum washer and drum remover to remove impurities and thoroughly clean corn kernels, ensuring raw material hygiene and quality before thermal processing. All product-contact parts of the equipment adopt food-grade construction, supporting convenient daily cleaning and maintenance. The line is compatible with plate freezers, which feature compact structure, SUS304 stainless steel for food contact, low noise operation and simple operation. The plate freezers are applicable for corn processing, and are supplied under a factory direct sales model.
Cleaned corn kernels enter the blanching machine for standardized thermal treatment. Produced in Shangyu city, Zhejiang province, China, the blanching machine is designed specifically for corn kernel blanching to stabilize product texture and color. Blanched products are immediately transferred to a pre-cooler for rapid temperature reduction, which locks in product freshness and reduces subsequent freezing time. The pre-cooler is suitable for fruits, vegetables, meat and seafood, enabling flexible multi-product production arrangements for factories with diverse product lines. A vibration drain machine follows the pre-cooling step to remove surface moisture from corn kernels, which improves freezing efficiency and reduces frost build-up inside the freezing chamber. The vibration drain machine also applies to fruits, vegetables, meat and seafood processing scenarios.
The production line adopts a fluidized tunnel IQF freezing system, which achieves individual quick freezing for fruit, vegetable and selected seafood products. During operation, products move along a stainless steel mesh belt inside the tunnel. As airflow speed rises, the food layer gradually loosens; when wind pressure reaches the set threshold, food particles suspend and form a fluidized bed. In this state, strong cold air blows from bottom to top, surrounding all surfaces of food particles to achieve rapid and uniform individual freezing. Products pass through three sequential stages: cooling, surface freezing and deep freezing. The refrigeration system uses multiple parallel units with barrel-free and pump-free technology, with automatic energy adjustment via PLC programs to match fluctuating cooling demands and maintain consistent system efficiency.
Item | Details |
Brand | WUYE Machinery |
Capacity | Customizable |
Application | Fish, meat and fruits. |
Temperature Control | -40℃ to 0℃ |
Warranty | 12 months |
Voltage | Customized |
Refrigerant | R404, R507, Others |
 | Name: Corn cob peeler Origin: Shangyu city, Zhejiang province, China Function: Remove the skin from the corn cob Application: Corn cob |
 | Name: Corn thresher Origin: Shangyu city, Zhejiang province, China Function: Threshing corn cobs Application: Corn cob |
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 | Name: Blanching machine Origin: Shangyu city, Zhejiang province, China Function: Blanching the corn kernels Application: Corn kernels |
 | Name: Pre-cooler Origin: Shangyu city, Zhejiang province, China Function: Pre-cooling food Application: Fruits, vegetables, meat and seafood |
 | Name: Vibration drain machine Origin: Shangyu city, Zhejiang province, China Function: Draining the corn kernels Application: Fruits, vegetables, meat and seafood |
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The insulation storage body is constructed with stainless steel polyurethane sandwich panels, with internal polyurethane filled and foamed by high-pressure pouring equipment to ensure stable thermal insulation performance.
The evaporator uses aluminum tube and full aluminum sheet structure with a variable sheet distance design, which extends the interval between defrosting cycles and reduces maintenance frequency.
The electric control box supports network-based speed adjustment, production time control, and real-time display of internal conveyor speed and temperature, facilitating convenient on-site production management.
The refrigeration unit has five core design characteristics. First, multiple parallel units with multi-level energy regulation match actual refrigeration demand during production, cutting energy consumption by over 30% compared with single-unit systems. Second, the system supports connection with multiple evaporators to adapt to different evaporation temperatures, keeping the entire refrigeration system in an energy-efficient operating state. Third, it adopts compressors and accessories from domestic and global suppliers, delivering stable running performance under regular maintenance. Fourth, the integrated design concentrates the main refrigeration unit, accessories and controls in one body, saving machine room space and simplifying daily operation and maintenance. Fifth, fault separation technology ensures that partial unit failures do not interrupt overall production, supporting continuous manufacturing schedules.
The line is paired with STC series evaporative condensers, which feature energy and water saving, high efficiency and low operating cost. During operation, refrigerant in the coil exchanges heat with counter-flowing cooling water and natural air; a water collector installed at the top captures drifting water droplets to reduce water escape rate.
The supplier delivers one-stop quick-frozen solutions for industrial clients, covering factory layout design, equipment manufacturing, on-site installation guidance and after-sales technical support. The production line can be fully customized based on available factory space and required production capacity. The standard 12-month warranty covers core equipment components under normal operating conditions.
Yes, the production capacity is customizable, with a maximum output of up to 6T per hour to adapt to different production scales of food manufacturing enterprises.
Besides corn products, the pre-cooling, dewatering and freezing units are compatible with fish, meat, fruits and seafood, supporting diversified production arrangements.
The standard warranty period for the production line is 12 months, covering core component failures under specified normal operating conditions.
Yes, the supplier provides full-cycle support from conceptual design to on-site installation, with professional technical personnel available for on-site commissioning guidance as required.
